Currently, most construction sand is manufactured sand. A well-configured manufactured sand production line can effectively increase sand and gravel production. So how to increase the output of manufactured sand production line? Improving the output of a manufactured sand production line requires a comprehensive approach, encompassing equipment selection, process optimization, operational standards, and maintenance management. Here are the key points:

 

I. Equipment Selection and Configuration

 

1. Rationally Match Equipment Capacity

 

When selecting equipment, it is necessary to ensure that the output of each stage (such as crushing, sand making, and screening) is matched to avoid excessive capacity in upstream equipment leading to blockages in downstream processes. For example, the processing capacity of the medium crushing equipment is recommended to be 20% higher than that of the coarse crushing system.

 

2. Select High-Efficiency Sand Making Equipment

 

The sand making equipment selected is the PLS series vertical shaft impact crusher (sand making machine). The vertical shaft impact crusher is the core equipment in the sand making field, suitable for processing various soft and hard rocks. It has high production efficiency, produces round and full finished particles with adjustable gradation, meeting the requirements of Class I construction sand, and combining crushing and shaping functions.

 

II. Process Optimization and Flow Design

 

1. Controlling Material Characteristics

 

Moisture Content: High moisture content in materials easily adheres to equipment; moisture should be reduced through sun drying or air drying.

 

Hardness and Viscosity: High-hardness materials require adjustment of crushing parameters; high-viscosity materials require timely cleaning of the inner wall.

 

Fine Powder Content: Screen out fine powder before crushing to avoid reducing equipment efficiency.

 

2. Optimizing Sand Making Process

 

Dry Sand Making: Suitable for water-scarce areas, it can control stone powder content and reduce fine sand loss.

 

Combined Sand Making: Adding sand making equipment to the stone crushing production line improves resource utilization.

 

III. Operation and Maintenance Management

 

1. Strictly follow the equipment manual, adjust the feeding rhythm and belt speed to avoid material blockage or idling.

 

2. Conduct a comprehensive inspection of the equipment status before starting to ensure trouble-free operation.

 

3. Regularly replace wearing parts to maintain good equipment condition and reduce downtime.

 

Luoyang Dahua Heavy Industry Science and Technology Co., Ltd.is a direct-sales manufacturer integrating R&D, production, sales, and service. We provide various types of mining crushing equipment, offering high quality and reliability. We optimize and combine different models of equipment, tailoring supporting equipment and construction solutions to meet diverse process requirements. From equipment selection and site inspection to equipment manufacturing, installation, commissioning, and delivery, we serve you. Welcome to visit Luoyang Dahua Heavy Machinery for on-site inspection and professional support!