A 1000-ton-per-hour sand making plant is a large-scale complete sand and gravel project, primarily used in large-scale sand and gravel mines and large-scale building material aggregate bases. The complete unit mainly includes feeding, coarse crushing, medium and fine crushing, sand making, screening, conveying, and environmental protection equipment. Currently, the price of the entire 1000 tph sand making production line fluctuates significantly in the market. A standard economic configuration costs between US$500,000 and US$900,000; a mid-to-high-end brand complete set, with thickened wear-resistant parts and an environmental dust removal and automated control system, generally costs between US$900,000 and US$1,200,000. The total price is mainly affected by the equipment brand, steel materials, main unit configuration, process scheme, and level of automation. High-end production lines for hard rock sand making will have even higher investment costs.

 

 

Taking Dahua's complete set of equipment as an example for a 1000-ton-per-hour sand making production line:

 

1. First, the ZSW series large vibrating feeder is responsible for evenly conveying the raw stone and pre-screening the soil and fine materials to prevent large stones from clogging the crushing chamber.

 

2. The first crushing stage uses a Dahua JC series large jaw crusher to coarsely crush large raw stones, processing them into medium-sized aggregates to ensure stable feed for subsequent processes.

 

3. The medium and fine crushing stage is equipped with a GPY single-cylinder hydraulic cone crusher for secondary crushing of high-hardness materials such as granite and river pebbles, relying on layered crushing to reduce the content of needle-like and flaky particles.

 

4. The sand making and shaping stage uses a PLS vertical impact crusher to grind crushed stone into 0-5mm high-quality manufactured sand, while optimizing the particle shape.

 

5. A YKR heavy-duty circular vibrating screen is used to perform multi-stage classification of sand and gravel into 0-5mm, 5-10mm, and 10-25mm sizes, separating finished sand, gravel, and return material. Unqualified materials are returned to the sand making stage for further processing.

 

In addition, the entire production line is equipped with belt conveyors for material transfer. The wet process production line is equipped with a spiral sand washer and a fine sand recovery machine, while the dry process production line is equipped with a pulse dust collector. The entire set of equipment is connected in series to form a closed-loop production process. The price difference between 1000-ton-per-hour sand crushing production lines is significant, a key factor for most sand and gravel companies in the initial stages. However, it's crucial not to solely pursue the lowest price. A mature, reliable production line, while requiring a higher initial investment, can consistently achieve full-capacity production, producing high-quality sand and gravel aggregates with excellent particle shape, resulting in higher overall returns in the long run.

 

Luoyang Dahua Heavy Industry is a direct-sales manufacturer integrating R&D, production, sales, and service. We provide various types of mining crushing equipment, offering high quality and reliable solutions. We optimize and combine different models of equipment, tailoring supporting equipment and construction plans to meet diverse process requirements. We serve you from equipment selection and site inspection to equipment manufacturing, installation, commissioning, and delivery. Welcome to visit Luoyang Dahua Heavy Industry for on-site inspection and professional support!